Artificial stone production line | non-standard manual types
Non-standard manual artificial stone production lines: Non-standard manual production lines for the following reasons, they are not able to produce the original formulation and thus using non-standard production lines You can't produce high-quality products.
Mixer: Due to the low strength of concrete mixers, the material is finally loaded into the mixer and they rotate around themselves, as a result in this mixers, the mixture will not work properly, if you do not have good mix , we will not have proper polymer and chemical reactions, So the product is made of facade and flooring will not be standard. Also the mix should be made within a given time, and within the specified time be molding, So the number of rpm in these mixers 36 – 31 rpm Considered to be 5 to 6 arms
Time to prepare a mixture of artificial stone, In the standard mixers of HUNAM artificial stone, for 10 to 12 minutes.
in case of mix too much blend (in non-standard mixers) we are witnessing over dosage, also in case using non-standard mixers and concrete mixers due to inappropriate angle of blades, Also the dimensions of the blade, inappropriate RPM given the number of blades and…If these mixers are used, it is necessary to determine the moisture content of the material, in this case, you will see a deterioration and a decrease in the quality of using these mixers.Moisture used in artificial stone technology in the form of hydro.
Attention: Reason for offering price for non-standard production lines of artificial stone, identify the problems of these production lines and as well as informing investors from real prices, and the problems of these production lines.
Vibration table: As mentioned in other sections of the site, We'll mention it again and we will expand the topic.
In the technology of artificial stone production, the type of molds used determines the type of vibration. If using HP and ABS molds and fiberglass, the type of strike of the vibrating table should be vertically, also if you have soft molds, like rubber molds, silicone, soft PVC or polyurethane if used, the need for horizontally vibrating table blows.
It should be noted in the products of artificial stone (flooring, stone stairs ...) that require product gloss, the type of mold and formulation play an equal role, Type of mold that is for glossy products should be dry mold (ABS), or the same Acrylic Butadiane Styrine , with new materials and also produce by vacuum forming system to be used. also 50% Glossiness to formulation type and it will depend other items.
If using dry molds Because of the 100% vibration transmission to the material, should be used by vertical blows with the desired power, On the other hand, the time to vibrate the material into dry molds(Depending on the layout, size and ... between 20 and 45 seconds) is limited, in case of vibration, under this time, the quality was not good, as well as increasing the vibration time over the standard time, you will see a decrease in product quality. Therefore, two vibrating motors should be used to create vertical blows. also for vertical blows, it should be of dimension and standard size 200*100 cm or 200*300 cm be used to get vertical blows.
If using tables with inappropriate length and width (For example, 300 x 40 cm), Even if two motors are used, you can't create vertical blows and the blows will be horizontally. perhaps this question has arisen in your mind that if you use soft molds, will you need horizontal vibrations?
Standard vibration tables, it has two motors and standard dimensions, whenever needed, by changing the direction of rotation able to create horizontal blows or vertical will be, so there's just a need to install an additional key.A more detailed description will be made in person.
Considering the above, we conclude that non-standard production lines will not be able to produce artificial stone products.
Below is a technical specification of different types of non-standard manual production lines
manual artificial stones production line | Non-standard type first:
mixer of Mosaic / facade /250 kg non-standard flooring mixer: Mixer with the capacity to build 250 kg of concrete products with a 3 horsepower single-phase engine and gearbox 110, with straps and Foley, with cast iron wheels 13, The wall thickness of the mixer is 8 mm and the thickness of the plate sheet of the mixer is 10 mm, with gate 7 and 8, the diameter of the mixer is 110 cm and the body height of the mixer is 35 cm, by installing the engine and gearbox from above Vibrating table 100 * 200 cm non-standard:Vertical vibration system with dimensions 1 × 2 m, with a girder of 10, with a good 300 kg Chinese engine, with 6 mm aerodynamic surface sheet, 4 special springs.
manual artificial stones production line | Non-standard second type:
mixer of Mosaic / facade / 500 kg non-standard flooring mixer: Mixer making materials with the power of producing and manufacturing 500 kg of concrete product materials, with a 7/7 horsepower three-phase engine and 150 Delta gearbox, with Strap and Foley, with a cast iron wheel 16, with the wall thickness of the mixer is 8 mm and the thickness of the plate sheet of the mixer is 10 mm, with gate 7 & 8, The diameter of the mixer is 125 CM and the height of the mixer body is 40 CM, by installing the engine and gearbox from above
manual artificial stone production line | Non-standard third type:
mixer of Mosaic / facade / 700 kg non-standard flooring mixer: Mixer making materials with the power of producing and manufacturing 700 kg of concrete product materials, with a 10 horsepower three-phase engine and the 185 Delta gearbox, with strap and Foley, with a cast iron wheel 16, The wall thickness of the mixer is 8 mm and the thickness of the floor plate of mixer is 15 mm, with gates 7 and 8, The diameter of the mixer is 140 cm and the height of the mixer body is 40 cm, by installing the engine and gearbox from above
non-standard Vibrating table with dimensions of 150 * 300 cm: The vibrating table in the size of 150 * 300 cm -Chassis 16 - No central chassis - With two 800 kg Chinese electrical motors and 6 mm lattice plate - 8 special springs *Technically and in terms of dimensions, it can't produce good vertical blows
Educational items in the non-standard manual production line: Provide manufacturing technology of artificial stone products, includes formulation Making materials and compounds according to the results of the test of the raw materials, weather conditions (temperature, humidity, ...) Formulation of tile production, flooring and antique mosaics and all kinds of facades, Several phases, Simulation of natural stones (marble, granite and travertine),formulation of normal density, Semi-light (1700-1,500 kg per cubic meter) and other light products ...During 2 theoretical sessions and 2 days practical work sessions at the workshop.